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    The hidden attributes of polycarbonate

    When polycarbonate (PC) first appeared in the market over 50 years ago, the immediate appeal was its amazing impact resistance compared to other transparent rigid thermoplastics at that time.  It also provided a huge jump in heat distortion temperature, 50 degrees Celsius higher than other thermoplastics.

    Eventually designers recognised that polycarbonate had other useful attributes. These included fire performance and low mould shrinkage which led to PC being an popular choice for non-transparent mouldings.  Like other amorphous thermoplastics, the low absolute mould shrinkage was no surprise but what few designers and moulders recognised was that polycarbonate is unusual in that the shrinkage in the flow direction is not much different from the shrinkage in the cross direction (isotropic shrinkage). This gives minimal warpage and makes it easier to mould flat components such as discs.

    Designers and moulders befriend PC for its low warpage and good dimensional stability. They are probably not aware of polycarbonate’s unusual attribute. However, they should recognise that the isotropic shrinkage can be undone when glass fibres are added to the polycarbonate.

    Finally, more information on this topic may be available on the excellent British Plastics Federation website.

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    Coping with weld lines

    In injection moulding, weld lines (knit lines) form when two melt fronts meet. If the melt fronts do not coalesce completely, at best there will be a cosmetic flaw. At worst there will be a mechanical weak-spot, with strengths of the order of 10 - 90 % of the material potential.

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    What determines friction between thermoplastic components?

    Friction is an important property for thermoplastics in bearings and gears but also has a part to play in assembly of plastic parts (snap-fit and interference-fit) and ejection during moulding.

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    Will Styrenic thermoplastics evolve further to meet design demands ?

    Styrenic thermoplastics?

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    Polypropylene: the Workhorse of the Plastics Industry

    Polypropylene. Little did Karl Zeigler or Giulio Natta realise, 60 years ago, when they were developing a catalyst system to produce a useful thermoplastic from the inexpensive monomer, propylene, that their work would have such far reaching consequences.

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    What makes medical grade plastics so special?

    Toughness and transparency are important properties for the constituents of intravenous lines.

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    The Long and the Short of Fibre Reinforcement of Thermoplastics

    Fibre Reinforcement. The advantages of adding glass fibre to thermoplastics to increase stiffness (modulus), strength, heat distortion resistance and dimensional stability are well known.

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    What causes mouldings (and moulders) to be off-colour?

    When mouldings are not the intended colour, the first thing to check is the raw material, particularly the dosing rate, if you are using masterbatch, and the quality of regrind.

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    Transparent ABS can be a clear winner

    Transparent ABS. Mentioning transparency in the context of ABS moulding materials can raise a few eyebrows. This is because ABS is normally taken to be opaque and indeed the vast majority of grades of ABS are opaque.

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    Where are Engineering Thermoplastics Blends going ?

    The timeline of appearance of materials for the plastics industry can be viewed as several overlapping phases.

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    Understanding the difference between SBS & SEBS thermoplastic elastomers?

    The difference between SBS and SEBS thermoplastic elastomers explained.

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