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    What makes medical grade plastics so special?

    Toughness and transparency are important properties for the constituents of intravenous lines. However, chemical properties and biocompatibility are paramount for medical grade plastics, which, compared to normal grades, have to comply with a barrage of regulatory tests. This is achieved by extra care at manufacture to minimise polymerisation residues and careful selection of additives such as antioxidants and plasticisers.

    I had a recent stay in hospital following emergency surgery.  I had the opportunity to observe at first hand the not insignificant contribution that plastics made to my recovery. The skill of the surgeon, the expertise of the medical clinicians and the superb nursing care were major factors. However, the proliferation of tubing attached to me also had a role to play, along with flow controllers, infection minimising gloves and aprons and not forgetting the sterile packaging.

    When it comes to medical implants, intuitively you might expect that the most inert plastics, such as PTFE, would have most success. However, the body tends to reject anything totally inert. It prefers thermoplastics with some compatibility with human tissue, either from the thermoplastic’s chemical structure or by appropriate chemical modification.

    Bioengineers are now finding that, in addition to chemical compatibility, nano-scale surface texture holds the key to biocompatibility. Some nano-scale patterns can kill off cells while other patterns encourage cell growth, particularly bone cell growth. This opens up the possibility of plastics implants for repair of diseased bones.

    Finally, more information on this topic may be available on the excellent British Plastics Federation website.

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    Coping with weld lines

    In injection moulding, weld lines (knit lines) form when two melt fronts meet. If the melt fronts do not coalesce completely, at best there will be a cosmetic flaw. At worst there will be a mechanical weak-spot, with strengths of the order of 10 - 90 % of the material potential.

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    What determines friction between thermoplastic components?

    Friction is an important property for thermoplastics in bearings and gears but also has a part to play in assembly of plastic parts (snap-fit and interference-fit) and ejection during moulding.

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    Will Styrenic thermoplastics evolve further to meet design demands ?

    Styrenic thermoplastics?

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    Polypropylene: the Workhorse of the Plastics Industry

    Polypropylene. Little did Karl Zeigler or Giulio Natta realise, 60 years ago, when they were developing a catalyst system to produce a useful thermoplastic from the inexpensive monomer, propylene, that their work would have such far reaching consequences.

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    The Long and the Short of Fibre Reinforcement of Thermoplastics

    Fibre Reinforcement. The advantages of adding glass fibre to thermoplastics to increase stiffness (modulus), strength, heat distortion resistance and dimensional stability are well known.

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    What causes mouldings (and moulders) to be off-colour?

    When mouldings are not the intended colour, the first thing to check is the raw material, particularly the dosing rate, if you are using masterbatch, and the quality of regrind.

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    Transparent ABS can be a clear winner

    Transparent ABS. Mentioning transparency in the context of ABS moulding materials can raise a few eyebrows. This is because ABS is normally taken to be opaque and indeed the vast majority of grades of ABS are opaque.

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    Where are Engineering Thermoplastics Blends going ?

    The timeline of appearance of materials for the plastics industry can be viewed as several overlapping phases.

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    Understanding the difference between SBS & SEBS thermoplastic elastomers?

    The difference between SBS and SEBS thermoplastic elastomers explained.

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    Is MFR really much help to moulders these days ?

    Often a moulder has to change material grades. One of the first properties to be consulted on the new data sheet is usually the MFR. This is to establish if the new grade has the same melt viscosity performance.

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